16 Dec 18:
We have built 2 stools to match the nice little stool we saw at Mystic's John Gardner Boatshop a few years back, they have come in handy. For the last stool we had made a pattern and wanted to test it out, so we went to Lowes and bout a 1x12 piece of select pine. We bough an 8 foot piece, so there will be material left over.
One thing that was off a bit on the last stool was the hand hold circle, we made a few adjustments to that.
Laid the pieces out on the pine and traced the patterns. The ends and sides are traced twice.
Cut the shapes with our DeWalt jigsaw. Made a starter hole for the saw blade in the circle with a 7/16th inch drill bit on the Kobalt drill. We do not cut bevels for the shallow angle of the ends. For some reason the handgrip hole looked odd, I think I have the center strip offset a bit. I'll make a new top pattern to clean that up. In the meantime I trimmed a bit of the new handhold.
We routed the edges that a hand or shin can get to with a 3/4 inch roundover bit on our vintage Makita router. Tried to leave the mating surfaces square, but goofed some of that up. We also leave the inner edge of the feet square, so the can dig in a bit.
Pile O Parts. CARMEN supervised, she is painted in signal flag Juliet colors. One of the features of the stool we like is the arch on the end, we made it big enough to hook a toe under there, so we can pull the stool to a new location as we work around a boat.
We used the patterns to get the screw holes in the right spots, then drilled #8 pilot holes and countersinks for a 1 1/2 inch screw with a Fuller combination bit. Attached the ends to the center brace first, then the sides, checked for square then attached the top.
This stool got signal flag Alpha colors, she will have pantry and dock gym duties. No nickname yet. Used leftover heels of paint for the custom job.
Next up we need to do a Bravo stool.
Then maybe a Sierra and a Romeo.
FMI: Gardner Boatshop Stool