From SBR 4: Jun 2014 - |
I contacted the Museum and one of their staff was kind enough to take measurements from their stool and send them to me.
From SBR 4: Jun 2014 - |
Ran up to Lowes and picked up a piece of 1"x12"x8' Select Pine. Looks like I have some other pending projects waiting patiently in the back of the Edge....
From SBR 4: Jun 2014 - |
Drew the line for the 17 inch wide top first.
From SBR 4: Jun 2014 - |
Cut the top with a circular saw. This project is small enough that you could use a set of cordless tools.
From SBR 4: Jun 2014 - |
Traced lines for the legs.
From SBR 4: Jun 2014 - |
Traced lines for the sides.
From SBR 4: Jun 2014 - |
Traced lines for the center support and used sides to help draw the correct angle. The plan measurements are a bit off for the center support top width.
From SBR 4: Jun 2014 - |
I measured the picture of the stool to get a general idea of how wide and tall the arch is on the legs.
From SBR 4: Jun 2014 - |
The hand hold on top is just over 4 1/2 inches in diameter. I used the cap from a 5 inch inspection port to get the approximate size.
From SBR 4: Jun 2014 - |
I grabbed my level to draw the hand hold cross bar, but I ended up trimming it later as it was too wide. What I used the second time was a scrap piece of the 1x lumber, that gave me the width to match the center support below.
From SBR 4: Jun 2014 - |
I used the cap from a 6 inch port to get the approximate arch for the legs.
From SBR 4: Jun 2014 - |
Drilled a 1/4 inch starter gole for the jigsaw blade.
From SBR 4: Jun 2014 - |
Cut out the top handhold and also cut out a section of the center support with a jigsaw.
From SBR 4: Jun 2014 - |
Cut out the leg arch with a jigsaw and then used leg 1 as a pattern for leg 2.
From SBR 4: Jun 2014 - |
From SBR 4: Jun 2014 - |
Dry fitting the pieces to see if the support angles and widths match up. I did not cut any bevels on the legs or supports as the angle formed between the legs and top is negligible.
From SBR 4: Jun 2014 - |
Drilled pilot holes and counterbor for the screws and then assembled the base.
From SBR 4: Jun 2014 - |
Used a router bit to round over the edges of the stool. The piece feels better this way, and you get rid of sharp edges that can gouge.
From SBR 4: Jun 2014 - |
I centered up the top and traced around the base. Then I set the base upright, flipped the top and used a tape measure to make sure top was centered up again. That way I had a idea of where the edges of the base were when I drilled pilot holes for the screws.
From SBR 4: Jun 2014 - |
Finished up the assembly with #8 1 1/2 inch brass screws. Here are the tools and materials that I used.
From SBR 4: Jun 2014 - |
Assembly finished, waiting for paint.
From SBR 4: Jun 2014 - |
I need the stool so I can reach the keel of the Penobscot 14 with a plane and bevel the keel.
From SBR 4: Jun 2014 - |
The stool could also be used to carry a few tools to the job site.
From SBR 4: Jun 2014 - |
First coat of Interlux Fire Red.
From SBR 4: Jun 2014 - |
Did some operational testing and found out the end arch is just big enough for a toe hold, handy to reposition the stool.
From SBR 4: Jun 2014 - |
From SBR 4: Jun 2014 - |
Put the stool back into the shop, rounded the corners and put on the second coat of Interlux Fire Red.
From SBR 4: Jun 2014 - |
The project took about 2 hours, not including the trip to Lowes.
Paint splatters next? Nope, we'll let it develop its own patina :)
Fair Winds,
Kent
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