Wednesday, December 31, 2025

Varnish and Scrap Boat Works

 31 Dec 25: 

Flood coats three and four drying, trying to build up the varnish so we can sand a little. There was quite a bit of grain hills and valleys when we started, and we didn't want to sand off a ton of hilltops to get to level down to the bottom. And we skipped sanding on these first coats, as we would have just removed varnish from the hill tops. 


Normally I'd stop here, plenty of varnish for a workboat finish, but I want to see if I can smooth out this surface a bit. 

Anyone need a short rub rail...we have some scraps. I chowdered up one of the blanks when the router bit split some grain, so it is scrap now. That was Moaning Chair Chapter 1. Then I had to cut another blank and it is maybe a sixteenth of an inch thinner than the blank that I was happy with...Moaning Chair Chapter 2. Does this matter? Possibly. I need to do a fit test and if the thinner rail meets Skipper's approval, I can plane down the thicker rail to the same thickness. If it is No Bueno, then it is a trip to the lumber store SPF (Spruce-Pine-Fir) pile to see if they have a clear twelve footer. 


Last sunset of 2025. And tomorrow the sun sets at 1700!


Happy New Year
Clark and Skipper

2026 Calendar

 31 Dec 25:

We are updating the 2026 Calendar, there are a few events moving around in January and February, such as the Catboat Association Meeting and the Cape Cod Boatbuilder's Show. 

We will plan to be on the water for the Vernal Equinox and on other days as the air/water temp allow. Let us know in the comments if you have an event to add. And mark you calendar for the Maritime Rendezvous in our little town Smithfield, VA, June 12-14, we are an affiliate harbor for the Sail Virginia and Sail 250 Tall Ship Celebration.

Happy New Year

Kent and Audrey

Date - Name of Event/Link
Sponsor
City, State, Country

2026

All Year 
March - November WoodenBoat School Courses  
WoodenBoat School
Brooklin, ME

January

Catboat Association
Mystic, CT

Boat Builders
Hyannis, MA

February

Marine Trades Association
Timonium, MD

Off Center Harbor
Virtual

The Barnacle Society
Coconut Grove, FL

ACBS Heartland Classics Society
Hot Springs, AR

March

Antique and Classic Boat Society
Lake Dora, Tavares, FL

Burwell Bay
Rushmere, VA
June
12-14 Smithfield VA Maritime Rendezvous (Sail 250 Port)

June

Smithfield/Isle of Wight, VA

June 12-14, 2026

"Smithfield and Isle of Wight County are thrilled and proud to be a participating Sail Virginia℠ 2026 Affiliate Harbor.  We anticipate a tremendous amount of interest and engagement in our Smithfield Maritime Rendezvous event that will take place on the historic banks of the Pagan River in June 2026. The experience will include the pageantry of traditional Chesapeake Bay watercraft, local work boats and unique pleasure crafts; a VIP onboard reception; a Boardwalk Maritime Art Show; and an old-fashioned home-made raft race,” said Judy Winslow, Director of Tourism for Smithfield & Isle of Wight County & the Affiliate Harbor Event Coordinator. “We hope visitors will make an entire weekend out of their stay to be able to enjoy the Rendezvous event as well as taking in all of the other outdoor, culinary and cultural activities that make Smithfield, VA a popular destination for boating enthusiasts of all ages.” The buyboat MILDRED BELLE and the skipjack SIGSBY will be attending the Smithfield Maritime Rendezvous.

Contact: Judy Winslow, Director, Smithfield & Isle of Wight Tourism - jwinslow@isleofwightus.net

 

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Tuesday, December 30, 2025

Rub Rails

 30 Dec 25: 

Cut some new rubrails out of fir today for the Bahamas Dinghy, used the DeWALT portable table saw.



We cut the rails a little thick, then planed them down to even everything up and get rid of some saw blade marks. 


Log of Henning.

Monday, December 29, 2025

Tuesday Tool of the Week - Lufkin Hi Line Fabric Tape Measure and Varnish

29 Dec 25:

Not quite Tuesday...We measured the little Bahamas Dinghy today for a rubrail. We'd like to have the rail out of one piece vs a scarf, so by the tale of the tape we'll need a piece that is at least 10 feet 6 inches. We do have nice piece of clear fir that long, so the fir may have self selected itself. FWIW we are trending towards a soft species of wood that will have some bend, and a little give when bashing into shiny yachts.


These cloth tape measures from Lufkin are fun. While they may not measure as exact as a metal tape, they do not snap back and cut us either. The Feet-Inches-Quarters marking is also easy to read.

It's a good time of year to check First Aid kits,  swap out old Advil and Neosporin. This little kit is still good.


You can stop holding your breath now, we finally put varnish to brush to bench. The first coat gets flooded on and then we did a second pass for a "hot coat." The air temp is 60°F right now but due to drop, so the varnish will still be tacky tomorrow and we'll apply 1-2 more coats without sanding. This cypress is pretty grainy, so there is some filling to do, we will keep adding coats before a full cure takes place. We test the cure with a fingernail, if we can put a little dent in the varnish then we can apply another coat without sanding. Once the varnish finally cures, we'll have to lightly scuff between coats.


The rudder got varnish as well, we like the darker color.


The little bench with two coats.

We had HENNING outside and it rained, so we can see what the quarter knees might look like with varnish. We might need some stain to go a little darker and to match the gunwales, they are a lighter wood also.


And here is the celebratory moment, the bilge held water!


 Log of HENNING.

Why Knot: Skipper's Guide to Small Boat Knots

 29 Dec 25:

A little book of the 4 basic knots to get started messing about in small boats. Color photos of real knots in use on real boats, the bowline, figure 8, half hitch and square knot. Also includes chapters on the sailor's spar hitch and marlin hitch. Bonus chapters cover nautical terms, how to tie a cleat hitch, wrap a flemish coil, belay a line and whip the end of a line, all the boatcraft skills needed to keep a small ship looking ship shape. The small boats featured in this guide are some of the most popular sailboats ever made, the Sunfish, the O'Day Daysailer and the Drascombe Lugger, so there is a good chance you'll be tying lines on one of these boats.

Why Knot: Skipper's Guide to Small Boat Knots



Yak Shaving - Boat Works Edition

 29 Dec 25:

I was describing how it is easy to get bogged down in the tasks involved with "the work before the work" to a friend at NASA, and he said they call that "yak shaving." Yak shaving is a metaphor for getting sidetracked by a chain of seemingly unrelated, often minor tasks that become necessary to complete a primary goal, leading you far from the original objective, like needing to fix a printer (yak) before you can print a document (actual task). In our latest yak shaving adventure, I needed to varnish a little bench. But first I needed to find a flat surface to put the bench on while I varnished it, and the work bench seems hopeless for the moment. 


But before there can be varnish there must be sanding...and dust collection. Ah look, here is a flat surface, our utility trailer. I can sand here but not varnish, it is too cold for varnish outside.


While I was in the Boat Works I decided to clean off a small folding table to use as the varnish table, but it was covered in thwarts, a rudder and a tiller. So the thwarts found a home back in the Bahamas Dinghy, but the tiller and rudder distracted me for a bit as I contemplated whether or not to sand, stain and varnish them while I was varnishing the small bench. That led me over to look at samples of wood stain and wander into the house to find Skipper to see if she had a preference on a shade of stain. She sent me back out to focus on just varnishing the small stool and getting HENNING ready for the Float Test.

Next I made a decision to use bronze screws to fasten the thwarts, and noticed a small tin of screw lube that we had been sent as a sample. I decided to try it, and it works as advertised...How is the varnishing going?


No varnish has been applied yet, but the folding table is clear. The temp is not warming up anywhere near forecast, still in the low 40°F range, forecast 61°F, so I rounded up the varnish, brush, and bench and moved them inside the house to get them warmed up to good varnishing temp, and we'll varnish in the warmer garage or possibly in the house. 

To put the bronze screws in I decided to use this Kobalt ratcheting screwdriver. As I was taking a photo I noticed that it said 13-in-1 on the side and I thought "Hmmm, 13-in1, what's that about?" I knew that there were bits stored in the handle but not 13 of them. So I dug in and found out that there were six more smaller bits hiding under the six long bits, held together by an extension bit, Eureka! 


Still no varnish on the small bench, but we are advancing on our secondary goal of getting HENNING ready for an adventure. Some of the thwart screw holes had been filled with THIXOFLEX as they were too chowdered up, so today was the day to redrill and countersink the holes. A Fuller combination pilot/countersink bit did the trick. For hard wood I like to drill one size bigger for the thwart hole, that gives the screw extra clearance and reduces splitting, and there is still plenty of grip in the attaching surface underneath. I also use the calibrated MKI eyeball to gauge how deep to countersink, based on what size screws we a re using. Today we used #10 x 1 1/2" silicon bronze screws from Fair Wind Fasteners. 


How's the varnish going? Not done yet, but HENNING is ready to move over to the boat dolly on the utility trailer, remember, the trailer I had to repair the trailer lights on a few days ago...


...so I guess in all fairness the varnish project is the "yak shaving" project going on while I slowly inch HENNING towards the trailer. There is a winch battery charging too, but that is another story.

The weather guessers promised us light wind, 61°F and sunshine, it never made it past the mid 40s and stayed cloudy all day. I don't think I've ever seen that big of a miss on a forecast, other than when the Cat III hurricane hit us in Navarre,  a storm that was supposed to make landfall 150 miles west. 

Here is a link to the weather forecast we used at tide-forecast. If you have a better source, please post in the comments.

Cheers,

Clark and Skipper

Sunday, December 28, 2025

Fair Wind Fasteners Screw Lube and Admiral Washington


29 Dec 25:

Yes, screw lube (or similar lubricants like lanolin, toilet ring wax, beeswax/paraffin) is highly recommended for bronze screws in wood boats to ease installation, prevent breakage (as bronze is softer than stainless), minimize splintering, and help waterproof the hole against rot. Use a properly sized pilot hole, and a dab of wax on the screw threads before driving helps it go in smoothly, especially in hardwoods, protecting the screw and wood.

We are trying out Screw Lube from Fair Wind Fasteners and it is working as advertised. The wood on the 1930s dinghy is pretty dry and suceptible to cracking, so there is a fine line to walk to get a secure fastener before splitting a piece of wood.

We've read that General George Washington would have preferred to be Admiral Washington, he was an adept waterman and had quite a small fleet of his own at Mt. Vernon. We say hi to his bronze statue every time we wander through our small town downtown, where he sits pondering the Preamble to the US Constitution, across the street from our 1750s Courthouse, gaming house and tavern/inn. Washington did stop through our little town once and spent the night, and while there are no official records, seeing as there was only one Inn, chances are good that he stayed there. 

Saturday, December 27, 2025

Float Test Prep for Bahamas Dinghy

 27 Dec 25:

Started off sanding a bench with 120 grit pads, DeWALT 20V random orbital sander with a ShopVac/Dust Deputy dust management system to keep the sawdust contained. Varnish next, might have to varnish inside for warmer temps.


Next we put the thwarts and floors back in the Bahamas Dinghy in prep for a Float Test. Skipper also decreed that I throw the oars in too, so her definition of a Float Test differs from mine.


We still need to cut a new outer gunwale. Our plan is to sand the inner gunwale to wood (again) and stain/varnish the breasthook, inner gunwales and quarter knees to match, along with tiller and rudder. 


The oars are made by Shaw & Tenney are very nice, fortunately we got a good deal on them on Facebook Marketplace and they seem to be the right size. 






Log of HENNING.

Friday, December 26, 2025

PSA: Spare Tire Air Pressure Check

26 Dec 25:

Here's a Public Service Announcement (PSA) to check your spare tire air pressure. We had to use our 2020 Ford Edge ST spare a few weeks ago and it had 10 whole psi of air in it.. Fortunately we have a 20V DeWALT air pump on hand and got the spare pumped up. I took this photo a few days ago when I was ready to put the spare back in its compartment, after I figured out how to stow the jack and jack handle. Everything stows under the cargo compartment, and my tip is to stow the tire so that the valve stem is near the back of the vehicle, easy to reach and check air pressure more than every 6 years.


The recommended pressure is 60 psi max.


Here's another tip, keep the travel first aid kit (blue bag) in or near the travel tool kit. Injuries most likely are going to happen while using the tools...or maybe that's just me...


One bag is the travel tool bags, and the other red bag has the trailer hitch and associated hitch tools.

Thursday, December 25, 2025

Ho Ho Ho Let It Snow...Or...

25 Dec 25:

Merry Christmas from the Mid-Atlantic! Here's CYANE a few weeks back playing in the snow. We will not get snow today but rather a 64°F, partly cloudy day with winds from the WSW at 10-15 knots, according to Tide-Forecast.


We wish you a Merry Christmas and that you have a Warm and Happy Holiday Season. 

Now let's go see if Skipper has had enough coffee to discuss a float test for the Abaco Dinghy on the Bay...

Wednesday, December 24, 2025

Tuesday, December 23, 2025

Tuesday Tool of the Week: Warner Progrip Putty Knife

23 Dec 25: 

Need a robust putty knife? Try the Warner 90109 Progrip 1-1/2" Stiff Putty Knife. We use ours primarily to split fiberglass seams on Sunfish restorations, and it takes a beating ... literally ... with a hammer. We've had this one for a decade or so after the thin putty knives lost their edge and rusted.


Premium professional stiff chisel putty knife. Strong chiseled edge for scraping. Ribbed finger grip for better handling while scraping. Comfortable soft-grip ergonomic handle for extended usage periods. Professional quality tool. Full tang blade to prevent blade breakage. Tapered handle design making the tool easier to clean after usage. Safe to use with chemical solvents. Made in USA.

Tuesday Tool of the Week

Captain Jack's Jack Stand

23 Dec 25:

Cap'n Jack always had this little jack stand around, he did a little more auto repair than we did. We have found a use for it to keep the Boat Works hatch open and to periodically hold up the tongue of a boat dolly. The jack got a high vis paint job a few years ago for reasons that you might imagine. Whatever the use, we think of Cap'n Jack whenever we move it around. 


Monday, December 22, 2025

Catspaw Dinghy C-DOLL

 22 Dec 25:

Pretty little Catspaw Dinghy named C-DOLL sitting in the hotel lobby at Smithfield Station, she needs to escape and splash a bit. We planted the seed with the owner that there be a Annual Turnaround Cruise, like they do with Old Ironsides. Fingers crossed.



Skipper and WINNIE - Cover of Rudder Magazine

22 Dec 25:

We may have forgot to mention that Skipper and our 1952 Alcort Sailfish WINNIE made the cover of Antique & Classic Boat Society's Rudder magazine. Normally the cover is populated with mahogany and chrome runabouts, fresh out of hundreds of thousand of dollars of restoration, roaring around, carving a bow wave and wake on a flat lake. Skipper and WINNIE are also leaving a wake, in a whisper of a breeze.

Trailer Light Wiring Repair

 23 Dec 25:

Walking past HUEY II, our utility trailer, I noticed the trailer light wiring hanging down on the left side, the yellow/brown pair of wires. At first I thought the squirrels had chewed on it but upon further inspection I found the edge of a wiring guide tube had chafed and rubbed the wires, to the point where the wires broke. Ironic that the tube is there to protect the wires...

There was not enough wire to splice, no slack, so I bought another trailer LED light kit and scavenged some yellow/brown wire wire from the car plug side of the bundle and added in a section. The next step was to split the two wires in prep for a splice. A little snip gets this going and then the two wires can be gently pulled apart without affecting the insulation.



Next we used our wire stripper to trim off a little bit of insulation.


And then crimped the splices.


We used silicone self fusing tape to protect the splices from moisture, corrosion and the road grit that lives under the trailer deck.


A few zip ties help hold the spliced area securely.


Here's a tip I saw a while back for zip tie bags, make a small verical cut on the front of the bag, just a little shorter than the zip tie...


...then it is easy to reach in and pull out the zip tie.


Here's our little Gardner Bender wire repair kit.


HUEY II is road ready again!