Gardner Boat Shop Bench aka Carpenter's Trestle

 22 Feb 21:

Here's a repost from April 2018. We have been using these trestles for 3 years now and they are very good additions to a boat shop. And to a back porch. Very useful for additional seating too. I have made close to a dozen from lumber that washes up onto the beach, usually 2x6 pressure treated. Read on...

18 Apr 18: 

I started fiddling with building a carpenter's trestle. I had seen a nice looking bench at the John Gardner workshop in Mystic Seaport and came across the term "trestle" while looking for information on tools in the 1918 book Farm Mechanics. Sounded like just the thing I need to steady pieces while I worked on them. We had some hunks of cedar, beams from our covered porch in Texas, that were being used as benches and plant stands, so I decided to use those. They'll get to be benches or plant stand when not being trestles, but now have new legs. Here is my adaptation so far.

Here is a similar bench in the John Gardner Boat Shop at Mystic, versatile, used to support boats during storage or maintenance. Upright or flipped.

I cut an angled notch for the 2x6 so it sits flush at the top, trimmed the 2x6 flush. The leg sits at a nice angle so I'll cut three more.

From SBR 3: Jan 2014-

From SBR 3: Jan 2014-

From SBR 3: Jan 2014-

I used a reciprocating saw first to cut the notch, then found I could cut them faster with a hand saw. A variation of this that I came up with later was to cut the notches all the way to the end of the seat with 10 degree bevel set on a circular saw, a time saver.

From SBR 3: Jan 2014-

From SBR 3: Jan 2014-

Chiseled the bevel.

From SBR 3: Jan 2014-

Cut a brace for the legs.

From SBR 3: Jan 2014-

Turned out nice.

From SBR 3: Jan 2014-

We can also use it as a plant stand and regular bench.

From SBR 3: Jan 2014-

One tip was to cut a V shaped notch into one end of the seat, about 2 inches wide across the top of the V. The notch can be used to help hold a board, wedge the end of the board into the ground and steady it with one hand and the V. Later benches have the legs and cross brace set in about an inch. this allows clamps to be used on the end. Don't set them in too far, or the bench could become unstable.

Here's a variation of the bench we made with some 2x8 lumber that washed up on our beach. 2x6s work great as well.

Log of Gardner Bench.

John Gardner Boat Shop Mystic Seaport 29 Apr 17

29 Apr 17:

I visited Mystic Seaport in Mystic, CT a few years back and enjoyed studying the setup at the John Gardner Small Boat Shop. There is still a lot of activity there and it helps me to see how other folks have their shops set up and what tools they are using. Erik was kind enough to send me a few more photos of the shop recently.

I really liked the shop stool and carpenter bench, so I made some and we use them regularly in our shop.

Here's a link on how to make the shop stool. Ours is named Waldo because we are always looking for it.

Skipper likes the bench too.

Sunfish Work Dolly 19 Apr 17

19 Apr 17:

We built a work dolly for the Sunfish, Laser Performance was kind enough to share photo of the finishing dollies that they uses to roll boats around at their Portsmouth, RI factory a few years back. It is set a a good working height for sanding, and the bunks articulate to support either the top deck or the hull. It rolls great on flat surface, and we have even pulled it through the yard a few times although bigger wheels would be better for that.

2003 Vanguard Sunfish Crystal got to break in the dolly.

Crystal showing off.

Here's a video of some of the details. Also of note are the carpenter benches, they are modeled off of the benches used in the John Gardner Small Boat Shop at Mystic Seaport. Very versatile as well, they also make nice work and plant stands. They are built to 18 inches tall.



Click here for more shots of the dolly and tips on Sunfish fiberglass repairs.

Cheers
Kent